Fabrication, Integration & Commissioning

Design, fabricate, and install control panels. Integrate systems and industrial networks to create cohesive and efficient automation solutions. Commission systems to ensure seamless automation.

DBM Services LLC

Control Panel Fabrication

  • Full-service control panel assembly facility for industrial automation needs.

  • UL-compliant custom design and build for safety and reliability.

  • Expert wiring & cable management for clean, organized installations.

  • On-site installation services for seamless deployment.

  • Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT) to ensure system reliability.

  • Commissioning support for integration, testing, and troubleshooting during startup.

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Integration & Commissioning

Control Panel Integration

  • Delivery, installation, and coordination with customers for optimal panel placement.

  • Seamless connectivity between field devices, controllers, and enterprise systems.

  • Motor drive configuration & testing for correct rotation and efficiency.

  • Integration of safety components including relays, emergency stops, and fail-safe mechanisms.

Automation & Networking Equipment

  • IP address configuration & network setup for industrial devices.

  • Switching and NAT configuration for optimized data flow.

  • Debugging & troubleshooting communication errors for reliable operations.

  • Electrical troubleshooting during installation and commissioning.

  • Upgrading legacy relay-based systems to modern PLC-based automation.

  • Condition monitoring implementation to detect failures in advance.

  • Redlining & providing updated as-built schematics for future reference.

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Instrumentation & Process Control

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Measurement Capabilities

  • Temperature:

    Thermocouples, RTDs, thermistors.

  • Pressure:

    Pressure transmitters, gauges, and sensors.

  • Flow:

    Magnetic, differential pressure, turbine, and Coriolis flowmeters.

  • Level:

    Capacitive, ultrasonic, radar level sensors, and float switches.

  • Humidity:

    Hygrometers and capacitance-based sensors.

  • Density & Viscosity:

    Precision measurement for liquids and gases.

Signal Processing & Communications

  • Analog (4-20 mA, 0-10V) & digital signals for instrument-to-controller communication.

  • Industrial network protocols:

     Ethernet/IP, Profibus, Modbus, HART, and Fieldbus.

  • Signal conversion for analog-to-digital data transmission.

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Process Control & Safety

  • PID control implementation for precise temperature, pressure, and flow regulation.

  • Loop calibration & verification using industry standards (ISO, ANSI, NIST).

  • P&ID (Piping & Instrumentation Diagrams) interpretation for process flow understanding.

  • Hazardous area compliance with IECEx, ATEX, UL, and CE standards.

  • Safety instrumentation for explosion-proof and intrinsically safe environments.

Customer Support & Maintenance

Troubleshooting & Diagnostics

  • Root cause analysis to identify and resolve system failures.

  • Remote & on-site support for fast issue resolution.

  • Comprehensive system documentation for tracking changes and improvements.

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Preventive Maintenance & System Upgrades

  • Scheduled maintenance for system health checks, updates, and backups.

  • Performance monitoring tools to detect early warning signs of failures.

  • Firmware & software updates for control systems and devices.

  • Certification and Compliance

    Routine control panel maintenance, including cleaning and inspection.

Customer Training & Documentation

  • On-site and remote training for operators and maintenance teams.

  • Step-by-step documentation for troubleshooting and system operation.

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Optimize Your Industrial Automation with Expert Fabrication & Commissioning

Let’s discuss how we can enhance your automation systems with precision, efficiency, and seamless integration.